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Videx Machine Engineering LTD.


Videx has been represented here in North America by Barbarotto Machinery for over 30 years. Catering to all our customer’s needs.

All the Videx systems are modular, and we can combine operations to better serve our customers.

If you can think of it, we can build it. Automation and combining operations is our specialty.

Please Contact Ben Barbarotto with any questions or if you would like additional information on any one of our lines.


Hot Forging Line for Large
Diameters Bolts

Solid Die, Double-Blow, Chamfer, Extrusion, Thread Rolling


Introducing:

HAND-FEED Hot Forging Line

Quality Solid Die Hot Forging


1 or 2 Blow

Rated 300 Tons of Forging Power

Ø3/4”-2” bolts, length: 3”-20” under head

The Videx Hot Forging Line are Solid Die, Double-Blow Formers, designed for hot forming of large diameter hex bolts with a slide-punch, the hex is formed in a closed die and does not require trimming.
The machines are offered as self-standing or as part of a production line. The self-standing machine accepts pre-cut bars from the induction heating and forges the head in one or two blows.
The complete line includes the following machines:

  • Impact Cutter (0.2 mm length tolerance)
  • The line can also accept cut-to-length bars either cold-drawn or hot-rolled.
  • Chamfer machine which chamfers one end of the bar.
  • Extrusion machine extrudes the bar end to pitch diameter.
  • Transfer machine which guides the bars through induction heater
  • Forging machine which forges the Hex on the bars in a closed die in 2 blows.
  • Cooling Transfer

Videx is also offering Solid-Die, Single-Blow formers which can be used for either hot or cold forming.

Model & Specifications VSD-300-2B VSD-400-2B VSD-500-2B
Heading tonnage 300 tons 400 tons 500 tons
Bar diameter 25-50mm
1” – 2”
25-64mm
1” – 2½”
25-76mm
1” – 3”
Extrusion length 150mm
6”
200mm
8”
250mm
10”
Forging stroke 170mm 200mm 220mm
Production; 1 blow, model VSD-1B 8 PPM 7 PPM 7 PPM
Production; 2 blows; model VSD-2B 4-6 PPM 4-6 PPM 4-6 PPM
Minimum blank length before heading 150mm
6”
180mm
7”
200mm
8”
Maximum blank length before heading 400mm / 500mm / 600mm / 760mm / 920mm
16” / 20” / 24” / 30” / 36”

Thread & Form Rollers
for Hi-Tensile Fasteners

Higher die life, faster PPM, fully automatic,
threading any shape and size up to 300-200mm long thread

The VA series is designed to work 24 hours a day. It has no clutches, slides or hydraulics and it requires almost no maintenance, combine with perfect thread quality, excellent die life and a very high production rate the VA is one of the most cost-effective machines in the market.

The machines are feature with closed structure, a real breakthrough in the planetary system. This technology enabled Videx to offer thread rollers with longer thread length, up to 200mm and 300mm. The Closed-Structure system is designed to overcome deflection and guarantee 100% parallel threads on any length of parts and any material hardness while considerable increase in thread rolling die life.

Other double stations VA models:

  • VA-D for Rolling Threads on two sides of fasteners designed to roll threads above and below the shoulder. Threads may be different or similar.
  • VA-K for Knurl and Thread Rolling Wheel Bolts.
  • VA for single station threading.

Main features of the VA lines:

  • Closed Frame, Supported Spindle structure, allowing rolling parallel threads on long and hi-tensile fasteners without compromising on the thread quality.
  • Hydraulic Clamping of the thread rolling dies and Micrometric Screws for quick-change and precise adjustment.
  • Controlled Feed, equalizing the line speed of the blank to the speed of the rotary die, thus eliminating slippage, and resulting in higher quality threads.
  • Feed Rails made of stainless steel with replaceable hardened ends. Easy and quick manual adjustments.
  • Automatic air shut-off systems turn off the air supply to the feeder during the time it is not working and to the feed rails when the machine is not operating.
  • Fine adjustment Thread Matching device allows independent, 3-minute perfect match of the dies with a touch of a finger.
  • The AC speed controller is standard, enabling to run at the highest possible rate for each part.
  • Touch screen for controlling the speeds, errors, etc.
  • Optional:
    • Hi-Speed Vibratory/Centrifugal Feeder with fine adjustment settings and noise absorption layer inside. The feeder base is manually adjustable with no wrenches.
    • Straightening dies
    • T-bolts rails

Videx is also offering Solid-Die, Single-Blow formers which can be used for either hot or cold forming.

Specifications:
Model & Specifications VA-10 VA-20 VA-25 VA-30 VA-35 VA-40
Thread range ; VA-ES model
@ 700 N/mm² (100 kpsi)
M-3 to M-12
NC#6 to 1/2”
M-4 to M-16
NC #8 to 5/8"
M-6 to M-20
1/4” to 3/4”
M-10 to M-24
3/8” to 1”
M-12 to M-27
1/2” to 1-1/8”
M-16 to M-33
5/8” to 1-1/4”
Thread range ; VA model
@ 700 N/mm² (100 kpsi)
M-3 to M-10
NC#6 to 3/8”
M-4 to M-12
NC #8 to 1/2"
M-6 to M-16
1/4” to 5/8”
M-10 to M-20
3/8” to 3/4”
M-12 to M-24
1/2” to 1”
M-16 to M-30
5/8” to 1-1/8”
Thread Length
Standard Extended
60mm
80mm
80mm
100mm
100mm
125mm (5”)
100mm
155mm (6-1/8”)
100mm
155mm (6-1/8”)
125mm
200mm (8”)
Maximum blank length 100mm
4”
150mm
6”
175mm
7”
200mm
8”
250mm
10”
300mm
12”
Maximum output 800 PPM 640 PPM 480 PPM 360 PPM 300 PPM 240 PPM

Cold Forming Machine
for Long and Short Bolts

Up to 4,000 mm bolt length cold forming line

Videx is offering lines of single or multiple-die Hand-Feed Cold Formers. The machines are designed for the production of small and medium-sized batches of Long Headed, Shouldered, or Extruded parts which can be either straight or bent. The Videx Cold Formers are available with 1, 2, or 3 heading stations and tonnage ratings from 50 to 300 tons. A threading station is optional on all models. The feed of the parts is done either from the front (for straight parts) or from the side (for bent parts that need to be collated or headed close to the bend). The machines are designed for a rapid and simple change-over. The whole gripper die block lifts pneumatically and die changes can be performed outside the machine. The heading tools are reachable from the side and can be changed in a few minutes.

The position of the blank is precise due to the retractable positive stop and the stroke is fully adjustable by turning a big wheel at the back of the machine.

When supplied as a fully automatic machine, the machine will also straighten, cut to length, and optionally thread the parts and bend them. From coil to finished product

VRH models are available as magazine-feed or hand-feed.

VAS-TRH models start from a coil, straighten the wire, cut to length, cold form, and optionally thread.

Videx is also offering Solid-Die, Single-Blow formers which can be used for either hot or cold forming.

Specifications:
Model & Specifications VRH-100 VRH-150 VRH-250 VRH-350
Heading tonnage 100 tons 150 tons 250 tons 350 tons
Thread range indented hex bolts M-8 to M-12
5/16” – 1/2”
M-8 to M-16
5/16” – 5/8”
M-10 to M-20
3/8” – 3/4”
M-12 to M-24
1/2” - 1”
Upset diameter range 8-16mm
5/16” – 5/8”
8-20mm
5/16” – 3/4”
10-24mm
3/8” – 1”
12-32mm
1/2” – 1¼”
Extrusion diameter range 8-32mm
5/16” – 1¼”
8-50mm
5/16” – 2”
10-60mm
3/8” – 2¼”
12-80mm
1/2” – 3”
Extrusion stroke 60mm 80mm 120mm 180mm
Minimum length 200mm
8”
250mm
12”
300mm
12”
300mm
12”
Maximum length 3,000mm
10’
4,000mm
12’
4,000mm
12’
4,000mm
12’

Bar-End Extrusion Machines

Bar-End Extrusion from Major to Pitch Diameter


The Extrusion machines extrude Cold-Drawn and Hot-Rolled (scaled) bars from major diameter to pitch diameter, allowing thread rolling of the bar ends without having to peel or turn the ends or remove the scale, the extrusion die breaks the scale and extrudes the bars to the pitch diameter, leaving a clean face that results in excellent thread quality.

The Extrusion machines can be either hand-fed or equipped with a magazine or operate automatically as part of a line of machines.

Hand-fed machines can feed headed parts and long parts as well.
The optional magazine can feed and eject short parts and medium-length parts.
Short-time extrusion stroke (seconds)

The Extrusion machines are available with higher tonnage ratings for upsetting and heading. The machines can be supplied with 1 or 2 stations with either open dies and closed dies and heading tonnage up to 400 tons.

Fully automatic machines from coil are available up to Ø25mm. The machines are equipped with oil drip or spray mist that applies extrusion oil around the bars before extruding.

Model (*) & Specifications VEM-20/40 VEM-30/60 VEM-60/120 VEM-80/160 VEM-100/200 VEM-150/300
Drawn Wire diameter range,
up to 700 N/mm² (100 kpsi)
8-24mm
5/16” - 1”
10-40mm
3/8” - 1½”
12-50mm
1/2” - 2”
16-62mm
5/8” - 2½”
19-76mm
3/4” - 3”
25-100mm
1” - 4”
Hot-Rolled Wire diameter range,
up to 700 N/mm² (100 kpsi)
8-19mm
5/16” - 3/4”
10-32mm
3/8” - 1¼”
12-40mm
1/2” - 1½”
16-50mm
5/8” - 2”
19-62mm
3/4” - 2½”
25-75mm
1” - 3”
Extrusion stroke 100/150mm
4”/6”
100/150mm
4”/6”
150/200mm
6”/8”
150/200mm
6”/8”
200mm
8”
200/250mm
8”/10”
Minimum length; Hand-Feed 100mm
4”
120mm
5”
120mm
5”
150mm
6”
175mm
7”
200mm
8”
Minimum length with Magazine 50mm
2”
60mm
2¼”
75mm
3”
75mm
3”
100mm
4”
125mm
5”
Maximum length Per request Per request Per request Per request Per request Per request

Straight & Cut Machines from coil Drawn
Hot-Rolled or Ribbed wire

High speed straight and cut machine, with or without chamfer



Videx VC machine are the ideal machine for straight and cut machine from coil, available with or without chamfer. The machine works from wire coil and is the ideal solution for small and large production batches and frequent change-over of wire diameters and lengths. The machine provides a clean Square Cut face with no burrs and very accurate cut length, an optional chamfer station is available. :

VC series; Mechanical cut, High Speed machines up to 1.5m (60”) long parts.
VC-MS series; patented Mechanical Servo machines; Unlimited length capacity.
VC-MSC; patented Mechanical Servo machines with chamfer station; Unlimited length capacity.
VC-S series; Ultra Hi-Speed machines for very short parts, up to 1,200 PPM.
VC-HR; Machines for Hi-Tensile wire, Stainless steel, and Precision medium and low carbon steel, additional Heavy Duty Feed boxes allow to operate Hot-Rolled wire, Deformed steel, Ribbed and Corrugated wire.


All models are equipped with:

  • Stainless Steel Track requiring No Adjustment when changing wire diameter.
  • Quick-Clamp positive stop assures length repeatability of ±0.1mm (0.004”).
  • Length change in seconds without dismantling parts. Optional digital length readout.
  • Quick-Change wire diameter using Preset straightener plugs and cut-off tooling.
  • Extended Length range; from 10mm (3/8”) long slugs to any length in one machine.
  • Practical Cut-Off speeds; 600 PPM in ø12mm (1/2”) & 250 PPM in ø25mm (1”).
  • Reciprocating Straightener (Equivalent to Flying Shear) with a combination of stationary and rotating dies to ensure better surface quality and faster change-over time.
  • AC speed controllers enable high production rate for any wire diameter & length.
  • Powerful air brakes assure better safety.
  • Maintenance-free machine. No hydraulics, No clutch, No wearing parts.

Specifications 10# models 20# models 25# models 30# models 35# models 35#/40# models
Thread range (max 700 N/mm²) M-4 to M-8 M-6 to M-12 M-8 to M-16 M-10 to M-20 M-12 to M-24 M-16 to M-33
Straight studs/Bent Bolt length 560mm/450mm 660/550mm 750/600mm 1000/635mm 1200mm/700mm 1500mm/1000mm
Thread Rolling die height 60mm 100mm 125mm 100/125mm 100/135/200/209mm 126/100mm
U-Bolt Production 60-150 PPM 90-120 PPM 63-250 PPM 23-150 PPM 60-150 PPM 60-150 PPM

Fully Automatic Bent Bolts Machine from Coil

Straight, cut, thread, bend. All-in-One Machine



Fully Automatic Bent Bolts Machine from Coil
Straight, cut, thread, bend. All-in-One Machine

From coil to completed product, the VAS machines are completely automatic machines and fully adjustable, allowing you to create limitless products on one machine. The machine will draw the coil, straighten it, cut it to the desired length, and thread it (one side or both), and bend it.

The VAS line can perform a variety of operations, that include cold forming operations such as thread rolling, and material removing operations, such as drilling, pointing, etc.

The parts are automatically transferred inside the VAS machine from one station to the other, and the outcome is a finished part, that does not require any additional operations.

The following operations can be performed on the VAS machine in any sequence:

  • Chamfer Cutting (pointing)
  • Chamfer Rolling
  • Thread and Form Rolling
  • Knurling
  • Extrusion of the ends before thread rolling
  • Collaring
  • Heading
  • Grooving
  • Drilling
  • Stamping
  • Bending
  • Flattening

Samples of parts that can be made on the machine:

  • Straight Studs, with threads on one or both sides.
  • Hanger Bolts, with one side wood screw thread and one side machine thread.
  • U Bolts, Eye Bolts, Anchor Bolts.
  • Hooks and Eye Bolts with Wood Screw Threads.
  • Truck and Trailer U Bolts with chamfers.
  • Weld Studs and other studs, Chamfered, Stamped, and Fully Threaded.
  • Chain Links with chamfered ends and blanks for Fully Threaded Stainless-Steel Rods.
  • Bicycle shafts, Shafts for Children's Toys.
  • Extruded Studs for Engines, Extruded U Bolts.

 

The main advantage of the VAS line is the capacity to perform any number and any combination of operations in one machine. Each operation is done in a separate station, so a few operations take place at any given time, but in separate locations, to keep the high production rate. The separation of operations makes the machine very easy to operate and reduces the risk of one operation affecting the other. The flow of parts is done internally, with no external conveyors. The finished parts eject from one side of the machine, at a rate of a minimum of 40-50 PPM (for chamfer cut parts) to 200 PPM, for rolled parts.

Models:

  • VAS: Straight Studs with threads on one end
  • VAS-D: Straight Studs with threads on one end or both ends
  • VAS-BH: Bent Bolts with threads on one end such as Eye Bolts and Anchor Bolts
  • VAS-DBH: Bent Bolts with threads on one end (Eyebolts) or both ends (U-Bolts)

Specifications:

Model & Specifications VAS-0 series VAS-10 series VAS-20 series VAS-25 series VAS-30 series VAS-35 series VAS-40 series
Thread size; up to 700 N/mm² M-2.5 to M-6
NC#4 to 1/4”
M-4 to M-8
NC#8 to 5/16”
M-6 to M-12
1/4” to 1/2”
M-8 to M-16
5/16” to 5/8”
M-10 to M-20
3/8” to 3/4”
M-12 to M-24
1/2” to 1”
M-16 to M-33
5/8” to 1-¼”
Standard length; Straight studs 250mm / 10”
200mm / 8”
560mm / 22”
450mm / 18”
660mm / 26”
550mm / 22”
750mm / 30”
600mm / 24”
1,000mm / 39”
635mm / 25”
1,200mm / 47”
700mm / 28”
1,500mm / 59”
750mm / 30”
Thread rolling die pocket 32mm 60mm 100mm 100-125mm (5”) 100-155mm (6-1/8”) 100-155mm (6-1/8”) 150-200mm (8”)
Minimum distance between threads 25mm / 1” 36mm / 1.42” 40mm / 1.58” 46mm / 1.81” 64mm / 2.5” 64mm / 2.5” 90mm / 3.5”
Production; Straight studs 100-200 PPM 80-160 PPM 60-240 PPM 60-150 PPM 50-200 PPM 50-120 PPM 45-180 PPM
Production; Bent parts 80-160 PPM 60-150 PPM 50-200 PPM 50-120 PPM 45-180 PPM 45-100 PPM 40-120 PPM
Max. distance between legs: 75mm (3") 150mm (6") 180mm (7") 250mm (10"_ 400mm (15") 450mm (17") 500mm (20")
Main motor 2.2 KW / 3 HP
1.5 KW / 2 HP
5.5 KW / 7.5 HP
4.0 KW / 5.5 HP
15 KW / 20 HP
7.5 KW / 10 HP
18 KW / 25 HP
11 KW / 15 HP
30 KW / 40 HP
18 KW / 25 HP
40 KW / 50 HP
30 KW / 40 HP
60 KW / 75 HP
75 KW / 100 HP
Floor space 2.2m X 0.8m
(7.2’ X 2.6')
2.3m X 1.0m
(7.5’ X 3.25')
3.3m X 1.1m
(11’ X 3.1')
4.0m X 1.3m
(13’ X 4.25')
4.7m X 1.5m
(15.4’ X 4.9')
5.2m X 1.6m
(17' X 5.2')
6.0m X 2.0m
(20' X 6.5')

Threaded Rods Bundling Machines

Separate, Count, Pack, All-in-One


Videx bundling machines automatically separate, count, and pack threaded rods.
Videx offers machines with up to 4,000mm (12ft) threaded rod bundling solutions. The bundling machines are simple, easy to operate, programable, and can easily handle M6 to M30 (1/4”-1 1/4”). Videx encourages our customers to use our cardboard packing solution to reduce plastic waste and help our environment.

  • The Bundling Machine performs the following operations:
  • Accept 1-2.5 tons bulk of threaded Rods, loaded by an overhead crane or forklift.
  • Loosen the bulk, Separate, and feed the Threaded Rods.
  • Count and Separate the Threaded Rods according to the preset quantity per thread size.
  • Transfer each bundle to the wrapping station.
  • Wrap the bundle by rope, by welded plastic strips or into a cardboard box/tube
  • Discharge the bundle into the finished bundle bin.
Specifications VSB-1000 VSB-3000 VSB-4000
Threaded Rod Range M-6 to M-30
¼” – 1¼”
M-6 to M-30
¼” – 1¼”
M-6 to M-30
¼” – 1¼”
Threaded Rod length 1,000mm (3') 3,000mm (9') 4,000mm (12')
Align accuracy in a bundle 10mm (3/8”) 10mm (3/8”) 10mm (3/8”)
Production Bundles/Hour Up to 200 Up to 150 Up to 150
Strap distance from edge Adjustable Adjustable Adjustable
Number of straps on each bundle Adjustable Adjustable Adjustable
Bulk Container weight capacity 1,000 Kg (2,200 lbs.) 2,000 Kg (4,500 lbs.) 2,500 Kg (5,000 lbs.)
Bulk Container length capacity 1,400mm (4.6') 3,400mm (11.2') 4,200mm 13.7')(

Ferrous Steel and Stainless Steel
Threaded Rod High-Speed Machine

High-Speed, Up to 4m (12’) Threaded Rod Length


Videx is offering fully automatic Threaded Rod lines for both Ferrous Steel and Stainless Steel.

The Stainless Steel line will draw the wire from rod, straighten, cut to length, thread by a 2-roll machine, wipe or wash the oil, create bundles of 5-100 pcs, strap by rope or plastic straps, and palletize the bundles on wooden palettes.

In the Ferrous steel lines, the threaded rods have to be galvanized and therefore have to be removed after thread rolling. After galvanizing, the thread rods should be fed into a bundling machine that can accept 2-ton bulks, square and count the bars, strap, and palletize.

Both lines are offered as single side lines or dual sidelines. The dual side lines are comprised of one dual-side straightening and cut machine that feeds two high-speed thread rollers, two washing machines, and one integrated bundling machine. The double sideline is an ideal solution for high-speed production of threaded rods, both for long and short batches.

The dual-side straightening and cut machine feeds and cuts wire at high speed and diverts the cut-to-length bars to the two sides of the machine, from where they are transferred into two hi-speed thread rollers that were specially designed to accept these bars and thread them at high speed.

The threaded bars are optionally diverted into two washing machines. After cleaning the bars are counted and arranged in bundles. The bundles are strapped and sent to a Palletizer that packs them on palettes.

This integrated line will double and even triple the production of any standard threaded rod line without any handling or operator intervention and will consume less floor space.

Each side of the dual-side machine is independently operated and controlled. If necessary, the machine can work on one side only when changing thread rolling dies on the other side, for example.

The machines are equipped with quick change-over features for bar diameter and length.

All the machines in the line are fully mechanical. There are no clutches or hydraulic components, so the line is quieter and more reliable, requiring minimal maintenance.

The cutting operation in the straightening and cut machine is performed by a rotating cam, driven by a heavy-duty automotive-type gear through a patented “servo” drive. The straightener reciprocates during cut-off (same principle as Flying Shear), so it does not damage the wire as it never twists on the wire in one place.

The Run-Off Guide of the straightening and cut machine is made out of stainless steel, requiring no adjustment when changing wire diameters within the machine range! The gate of the run-off guide is pneumatically operated; it is quiet and smooth and is well supporting the wire during cut-off, to assure a square cut face.

The positive stop location determines the part length. It is mounted on a carriage that rides along the run-off guide. There is no need to dismantle any part when changing the part length.

The straightening and cut-off machine in the line is controlled by the thread rollers on both sides and by the number of blanks waiting in the magazine to be thread rolled. The straightening and cut machine will slow down when there are too many parts in the magazine, and will eventually stop if the parts do not clear within a preset time, to avoid any breakage.

For customers who already have drawing machines, thread rollers, or palletizers Videx is also offering partial lines with a single-side or a double-side straightening and cut machine and a bar feeder.

Specifications VTR-1 (VTR-1-Double) VTR-2 (VTR-2-Double)
Thread range M-5 to M-12
NC#10 to 1/2”
M-14 to M-24
9/16” to 1”
Minimum length Standard: 1,000mm (3’)
Special-Short: 300mm (12”)
Standard: 1,000mm (3’)
Special-Short: 500mm (20”)
Maximum length models 3,000 / 4,000mm / 12’ 3,000 / 4,000mm / 12’
Mild Steel production rate; Single side 15-25 meters/minute 18-22 meters/minute
Mild Steel production rate; Double side 30-50 meters/minute 35-45 meters/minute
Stainless Steel production rate; Single side 11-13 meters/minute 10-12 meters/minute
Stainless Steel production rate; Double side 22-25 meters/minute 20-24 meters/minute
Floor space single side line, 3 meters 7.5m X 1.4m 8.5m X 1.5m
Floor space double side line, 3 meters 7.5m X 2.0m 8.5m X 2.2m

B7 Studs Machine from Bars & Coils

From Coils, Blanks or Bars; Fully Automatic Machines & Lines



The V-B7 line of machines is designed to Chamfer & Stamp Hi-tensile Studs (ie. B-7).

There are a few options of lines, fully automatic machine from coil to finished product, or from blanks.

Each model has capacity for a wide range of wire diameters and lengths. These CE safety-approved machines are easy to set and are low maintenance. They are designed and constructed for the production of small and medium size batches.

The heavy-duty chamfer heads produce a clean smooth chamfer and longer life of the chamfer tips. The chamfers are cut dry, at high speed, without lubricant, and the dry chips are then ejected out of the machine, keeping the work area dry and clean. Stamping can be single, or double-end.

The machines accept pre-cut blanks, which can be fed automatically by an external feeder, or by a hand-feed magazine.

When working from long bars, Videx offers a quick-change feed table, and a bar shear that will cut the bars to a precise length, and remove the bar ends to a recycle bin.

Working from coil is also possible, up to M-24 (1”).

An optional conveyor can be added, to feed the chamfered and stamped blanks into a thread roller, if required.


Weld-Studs Lines from Drawn Wire or Rebar Coils

Weld-Studs line from coil, Straighten, Cut, Chamfer,
Stamp, Drill, and Insert Flux Balls



Videx Weld-Stud line is a complete fully-automatic small factory for the production of Weld-Stud or B7 Studs from coil. The new line covers the wire diameter range of Ø12mm- Ø24mm and length of 250mm-2000mm (Ø1/2” to Ø1.1” and length range is 10”-6.5’). The machine is straightening wire from coil, cutting to length, chamfering, Stamping the customer’s logo, drilling, and inserting flux balls on one side.

The machine line will produce 20-30 weld studs per minute using a fully automatic and controlled process. Heading is optional on all models. Open-Die, 2-Blow, Cold-Header

Operation Sequence:

  • The wire is pulled from a powered Turn-Table or horizontal Uncoiler using two feed boxes.
  • The wire is straightened by a rotary straightener.
  • The straight wire hits the positive stop and is sheared by the Flying Shear through a closed quill and open knife, while supporting it, to ensure a square accurate cut.
  • An intermediate magazine accepts cut-to-length blanks.
  • The blanks are clamped and then chamfered and drilled with one tool, on one side.
  • A Stamp indents the far end with the company’s logo.
  • The bars are transferred to the next station, where a flux ball is pushed into the bore.
  • Heading of the weld studs is optional, to form a head.
  • Long Weld-Studs can optionally be packed in carton boxes.


Bars Impact Cutter

Hydraulic / Servo Automatic Impact Cutter


Available up to 90mm (3 1/2") diameter bars, the Impact Cutters are designed to cut medium and high-tensile bars. The machines are typically offered with optional in-line chamfer stations and bar feeders. The VIC models can also be equipped with a computer that calculates the number of parts that can be cut from each bar. Cut-to-length parts are diverted to one side of the machine, while short residual parts are directed to the backside and into a short parts bin (not supplied). A tight length tolerance of about ±0.1mm, measured between centers, is achieved because the bars hit a positive stop before cutting. The wire edge is square and accurate, as the wire is fully supported during the cut-off process. The cut-off is activated by a hydraulic impact piston, which ensures a good cut face even when processing mild steel. The run-off guide is reliable and easy to set, requiring no adjustments when changing wire diameters within the specified range. The wire slides between stainless steel bars and is supported by a bottom gate that opens during the cut-off operation. The positive stop can be positioned anywhere along the rails without the need to dismantle any parts. Cut-to-length bars accumulate in a magazine and are then transferred to the chamfer machine, where they can be chamfered on one or both ends.

  • Cut-off length, repeatability: ±0.1mm by using a positive stop.
  • The Impact cutter can work with Videx Bar Feeder or with any other bar feeder.
  • In Videx Bar Feeder the blanks are automatic centered with the cut-off quill, enabling a very quick change-over of wire diameters.
  • The bar is supported during the cutting operation, assuring a perfectly square cut face even when running mild steel.
  • Stainless steel run-off guide requires NO adjustment along a wide rrange of wire diameters.
  • Quick-Change cut-off tools; ideal for small batches.
  • Optional removal and sorting of the first & last parts of each bar into a separate short parts bin.
  • Computer console, allows entering the bar length & the required cut length. The machine will divert all the good parts to one side and the residual slug to the short parts bin on the other side.
  • Digital Length Readout (optional).
  • Compact Design.
  • Wide wire diameter range in each machine. Total wire diameter range between ø6.0mm and ø50mm.

 


Single/Dual Sided Thread Rollers

Magazine hand-fed single/dual sides (optional bending)



The Videx Controlled Start System revolutionizes thread rolling with innovative features designed for precision, efficiency, and reliability. Its wide hold-back finger synchronizes blank speed with rotary die speed, extending die life and ensuring superior thread quality with fewer feed jams. An AC Speed Controller enables optimized machine rates for any thread size, while optional hydraulic clamping allows micrometric pressure adjustments and quick setup replication. Additional features include a taper compensation system for parallel threads, a quick-change magazine for seamless diameter transitions, dual control panels for flexible operation, and a heavy-duty mechanical transmission with low maintenance and high durability. With these advancements, the Videx system ensures maximum productivity and exceptional results.

Available with single side threading, dual side, with or without bending..

Specifications VS-20-S/DS VS-25-S/DS VS-30-D/DS VS-35-D/DS
Thread range:
@ Up to 700 N/mm² T/S
@ Up to 1000 N/mm² T/S
M-5 to M-12
M-6 to M-16
M-5 to M-16
M-10 to M-20
M-6 to M-20
M-10 to M-24
M-10 to M-27
M-10 to M-24
Thread Rolling die height 80-100mm 100-127mm 100-155mm 100-200mm
Overall part length
(optional, extended length)
660mm
1000mm
750mm
1000mm
1000mm
1200, 1500mm
1200mm
1500-3000mm
Production rate [PPM] 50-200 45-180 40-160 35-140

Videx Thread Rolling Dies
Planetary & Flat Die

Videx Nitrated thread rolling dies are available for Videx machines and for all other planetary thread rollers. 

The dies are offered from a special steel, providing longer die life and less frequent change-over of dies.

HSS Nitrated dies are offered as well, for special applications.

Most standard inch and metric thread rolling dies for Videx machines are offered ex stock.

Videx is offering a complete manufacturing solution from one source, including the feed system, machine and dies.


Machine

Model

Rotary die 

Segment

Segment

Segment

Segment

Equivalent

# of

Keyway

 

 

ID (d)

OD (D)

Angle

Group I (t)

Group II (h)

to:

Seg.

 

Bearkat

KI-30

127

240

120

min

 

SSR-30

3

1/2"/13

Bearkat

KI-50

127

340

120

min

 

SSR-50 (GR-4)

   

Capelli

101

140

241.3

       

5

No

Capelli

106/108/206

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Crimela

RUL-T1

150

300

120 with cut-outs, Rotary with 4 holes

     

3

12

Crimela

RUL-T2

200

490

     

Square Segment

2

 

E.W.Menn

RW-3, RW5

40

120

90

1

 

GR-1

4

10

E.W.Menn

RW-8

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

E.W.Menn

RW-10

127

280

60

 

37

GR-3

3

1/2"

Fray

NF 1037/28591

133.35

225.25

       

3

1/2"

Grefe

2/4

60

150

     

slotted

3

18

Grefe

2/6

60

170

       

3

18

Hartford

PTR-1200

127

241.3

60

 

22.2

GR-2

4

1/2"

Hilgeland

SW0

40

120

         

12

Hilgeland

SW2

127

241.3

     

not GR-2

4

1/2"

Ingramatic

GR-1

40

120

90

1

 

GR-1

4

10

Ingramatic

GR-2

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Ingramatic

GR-3

127

280

60

 

37.6

GR-3

3

1/2"

Ingramatic

GR-4

127

340

120

min

 

SSR-50 (GR-4)

3

13

Izpe

SO

54

172

           

Izpe

SOE

54

190

           

Izpe

S1-ETR

127

241.3

     

seg L=175mm

3

24

Nedschroef

BS-2

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Nedschroef

BS-3, BS-4+C2

152.4

342.9

90

 

27

WAT-20

3

5/8"

Omega 

RR-3, RR-4

40

120

90

1

 

GR-1

4

10

Omega 

RR-6

127

241.3

90-120

2

   

3

1/2"-13

Omega

RR-10

127

280

60

 

37

GR-3

3

1/2"

Pressvit

R104

40

120

90

1

 

GR-1

4

10

Pressvit

R106/108

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Pressvit

R112

127

280

60

 

37

GR-3

3

1/2"

Prutton

75-1 (RTHD)

139.7

235

D.T.

         

Prutton

75-3K (RTHE)

139.7

241.3

72

min

   

5

No

Prutton

75-4 (RTHE)

139.7

235

90

min

   

4

1/2"

Prutton

75-4K (RTHE)

139.7

241.3

90

min

   

4

No

Prutton

75-5K (RTHE)

127

241.3

72

min

   

5

1/2"

Prutton

75-6 (RKE)

127

235

90

min

   

4

 

Prutton

75-6K (RKG)

127

241.3

90

min

 

V-10 (GR-2)

4

13

Prutton

75-7K (RKG)

127

241.3

120

min

     

13

Prutton

125-1/4/101 (RTHD)

266.7

393.7

D.T.

         

Prutton

150-4 (RTH)

190.5

304.8

90

min

   

4

1/2"

Prutton

150-6/7 (RKE/E)

178

304.8

90/120

min

   

4/3

1/2"

Prutton

155-1 (RTHE)

190.5

279.4

D.T.

         

Prutton

155-3/102 (RTHE)

190.5

304.8

72

min

   

5

 

Prutton

155-5 (RKE)

178

304.8

72

min

   

5

 

Prutton

200-1 (RTHD)

266.7

406.4

D.T.

         

Prutton

200-4 (RTHE)

266.7

406.4

90

min

   

4

 

Prutton

200-6 (RKE)

228.6

406.4

90

min

   

4

 

Prutton

200-6K (RKEE)

228.6

420

90

min

   

4

18

Prutton

200-7K (RKEE)

228.6

420

120

min

   

3

18

Prutton

300-810 (RTH10)

254

393.7

90

min

     

No

Prutton

300-820 (RTH20)

254

393.7

180

min

     

No

Prutton

300-910 (LRTH10)

254

444.5

90

min

     

No

Prutton

300-920 (LRTH20)

254

444.5

180

min

     

No

Prutton

400-7 (RKE)

266.7

495.3

120

5

     

20

Ruja

#5; Eagle V

127

241.3

90-120

min

 

WAT-10

   

Ruja

#6; Eagle IV

152.4

342.9

90

 

27

WAT-20

   

Ruja 

#`9; Eagle I

228.6

420

160

0-5

   

2

18

Ruja 

#`9; Eagle III

228.6

420

120

0-5

 

SSR-70

3

18

Ruja 

#10, 125

254

520

145

min

   

2

25.4

Sacma

RU2 TG

177.8

280

       

3

1/2"

Sacma

RU2 TG II

127

280

60

 

37

GR-3

3

1/2"

Sacma

SR-4

152.4

380

90-120

     

3-4

 

Sakamura

SSR-30

127

240

120

min

 

SSR-30

3

13

Sakamura

SSR-50

127

340

120

min

 

SSR-50 (GR-4)

3

13

Sakamura

SSR-50D

152.4

340

120

min

   

3

13

Sakamura

SSR-70

228.6

420

120

min

 

SSR-70

3

18

Sakamura

SSR-100

226.7

520

120

min

   

3

20

Sakamura

SSR-100-HD

266.7

520

120

min

 

SSR-100

3

20

Salvi

502/505/506

127

241.3

0

     

3-4

1/2"

Salvi

RB1

127

280

60

 

37

GR-3

3

1/2"

Saspi

RV-4

40

120

90

1

 

GR-1

4

10

Saspi

RV-12

127

304.8

           

Seny

D8 TRS

127

241.3

       

4

1/2"

Seny

RS12, D12-TRS

127

280

60

 

37

GR-3

3

1/2"

Sima

RAP-4

40

120

90

7.5

7.5

slotted

3

10

Sima

RAP-6

127

240

120

2

 

slotted

3

13

Sima

RAP-7

127

240

120

2

 

slotted

3

13

Sima

RAP-10/11/12

127

304.8

120

2

 

slotted

3

1/2"-13

Sima

RAP-16/20

228.6

419.1

120

5

 

slotted

3

18

Sima

RAP-25

228.6

419.1/420?

165

4

 

slotted

2

18

TLM

RS-6

40

120

90

1

 

GR-1

4

10

TLM

RS-8

127

241.3

90-120

     

3-4

1/2"

TLM

RS-12

127

280

60

 

37

GR-3

3

1/2"

TLM

RS-16

127

340

120

min

 

SSR-50 (GR-4)

3

13

Videx

V-00

40

120

90

1

 

GR-1

4

10

Videx

V-0

69.85

152.4

47

 

18

V-0

4

12

Videx

V-10, V-5

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Videx

V-15

150

300

36

 

65.5

V-20

3

12

Videx

V-20

150

300

36

 

65.5

V-20

3

12

Videx

V-25

167.5

342.9

62

 

59

V-25

3

5/8"

Videx

V-30

228.6

419.1

65.5

 

72.5

V-30

3

18

Videx

V-35

228.6

419.1

100

 

72.5

V-35

2

18

Videx

VA-20-K

70

152.4

45

min

 

VA-20-K

6-8

bore

Waterbury

WAT-1P

127

241.3

120

3

 

slotted

3

1/2"

Waterbury

WAT-10

127

241.3

60

 

20.2

V-10 (GR-2)

4

1/2"

Waterbury

WAT-20

152.4

342.9

90

 

27

WAT-20

3

5/8

Videx has been represented here in North America by Barbarotto Machinery for over 30 years. Catering to all our customer’s needs.

All the Videx systems are modular, and we can combine operations to better serve our customers.

If you can think of it, we can build it. Automation and combining operations is our specialty.

Please Contact Ben Barbarotto with any questions or if you would like additional information on any one of our lines.


Hot Forging Line for Large
Diameters Bolts

Solid Die, Double-Blow, Chamfer, Extrusion, Thread Rolling


Introducing:

HAND-FEED Hot Forging Line

Quality Solid Die Hot Forging


1 or 2 Blow

Rated 300 Tons of Forging Power

Ø3/4”-2” bolts, length: 3”-20” under head

The Videx Hot Forging Line are Solid Die, Double-Blow Formers, designed for hot forming of large diameter hex bolts with a slide-punch, the hex is formed in a closed die and does not require trimming.
The machines are offered as self-standing or as part of a production line. The self-standing machine accepts pre-cut bars from the induction heating and forges the head in one or two blows.
The complete line includes the following machines:

  • Impact Cutter (0.2 mm length tolerance)
  • The line can also accept cut-to-length bars either cold-drawn or hot-rolled.
  • Chamfer machine which chamfers one end of the bar.
  • Extrusion machine extrudes the bar end to pitch diameter.
  • Transfer machine which guides the bars through induction heater
  • Forging machine which forges the Hex on the bars in a closed die in 2 blows.
  • Cooling Transfer

Videx is also offering Solid-Die, Single-Blow formers which can be used for either hot or cold forming.

Model & Specifications VSD-300-2B VSD-400-2B VSD-500-2B
Heading tonnage 300 tons 400 tons 500 tons
Bar diameter 25-50mm
1” – 2”
25-64mm
1” – 2½”
25-76mm
1” – 3”
Extrusion length 150mm
6”
200mm
8”
250mm
10”
Forging stroke 170mm 200mm 220mm
Production; 1 blow, model VSD-1B 8 PPM 7 PPM 7 PPM
Production; 2 blows; model VSD-2B 4-6 PPM 4-6 PPM 4-6 PPM
Minimum blank length before heading 150mm
6”
180mm
7”
200mm
8”
Maximum blank length before heading 400mm / 500mm / 600mm / 760mm / 920mm
16” / 20” / 24” / 30” / 36”

Thread & Form Rollers
for Hi-Tensile Fasteners

Higher die life, faster PPM, fully automatic,
threading any shape and size up to 300-200mm long thread

The VA series is designed to work 24 hours a day. It has no clutches, slides or hydraulics and it requires almost no maintenance, combine with perfect thread quality, excellent die life and a very high production rate the VA is one of the most cost-effective machines in the market.

The machines are feature with closed structure, a real breakthrough in the planetary system. This technology enabled Videx to offer thread rollers with longer thread length, up to 200mm and 300mm. The Closed-Structure system is designed to overcome deflection and guarantee 100% parallel threads on any length of parts and any material hardness while considerable increase in thread rolling die life.

Other double stations VA models:

  • VA-D for Rolling Threads on two sides of fasteners designed to roll threads above and below the shoulder. Threads may be different or similar.
  • VA-K for Knurl and Thread Rolling Wheel Bolts.
  • VA for single station threading.

Main features of the VA lines:

  • Closed Frame, Supported Spindle structure, allowing rolling parallel threads on long and hi-tensile fasteners without compromising on the thread quality.
  • Hydraulic Clamping of the thread rolling dies and Micrometric Screws for quick-change and precise adjustment.
  • Controlled Feed, equalizing the line speed of the blank to the speed of the rotary die, thus eliminating slippage, and resulting in higher quality threads.
  • Feed Rails made of stainless steel with replaceable hardened ends. Easy and quick manual adjustments.
  • Automatic air shut-off systems turn off the air supply to the feeder during the time it is not working and to the feed rails when the machine is not operating.
  • Fine adjustment Thread Matching device allows independent, 3-minute perfect match of the dies with a touch of a finger.
  • The AC speed controller is standard, enabling to run at the highest possible rate for each part.
  • Touch screen for controlling the speeds, errors, etc.
  • Optional:
    • Hi-Speed Vibratory/Centrifugal Feeder with fine adjustment settings and noise absorption layer inside. The feeder base is manually adjustable with no wrenches.
    • Straightening dies
    • T-bolts rails

Videx is also offering Solid-Die, Single-Blow formers which can be used for either hot or cold forming.

Specifications:
Model & Specifications VA-10 VA-20 VA-25 VA-30 VA-35 VA-40
Thread range ; VA-ES model
@ 700 N/mm² (100 kpsi)
M-3 to M-12
NC#6 to 1/2”
M-4 to M-16
NC #8 to 5/8"
M-6 to M-20
1/4” to 3/4”
M-10 to M-24
3/8” to 1”
M-12 to M-27
1/2” to 1-1/8”
M-16 to M-33
5/8” to 1-1/4”
Thread range ; VA model
@ 700 N/mm² (100 kpsi)
M-3 to M-10
NC#6 to 3/8”
M-4 to M-12
NC #8 to 1/2"
M-6 to M-16
1/4” to 5/8”
M-10 to M-20
3/8” to 3/4”
M-12 to M-24
1/2” to 1”
M-16 to M-30
5/8” to 1-1/8”
Thread Length
Standard Extended
60mm
80mm
80mm
100mm
100mm
125mm (5”)
100mm
155mm (6-1/8”)
100mm
155mm (6-1/8”)
125mm
200mm (8”)
Maximum blank length 100mm
4”
150mm
6”
175mm
7”
200mm
8”
250mm
10”
300mm
12”
Maximum output 800 PPM 640 PPM 480 PPM 360 PPM 300 PPM 240 PPM

Cold Forming Machine
for Long and Short Bolts

Up to 4,000 mm bolt length cold forming line

Videx is offering lines of single or multiple-die Hand-Feed Cold Formers. The machines are designed for the production of small and medium-sized batches of Long Headed, Shouldered, or Extruded parts which can be either straight or bent. The Videx Cold Formers are available with 1, 2, or 3 heading stations and tonnage ratings from 50 to 300 tons. A threading station is optional on all models. The feed of the parts is done either from the front (for straight parts) or from the side (for bent parts that need to be collated or headed close to the bend). The machines are designed for a rapid and simple change-over. The whole gripper die block lifts pneumatically and die changes can be performed outside the machine. The heading tools are reachable from the side and can be changed in a few minutes.

The position of the blank is precise due to the retractable positive stop and the stroke is fully adjustable by turning a big wheel at the back of the machine.

When supplied as a fully automatic machine, the machine will also straighten, cut to length, and optionally thread the parts and bend them. From coil to finished product

VRH models are available as magazine-feed or hand-feed.

VAS-TRH models start from a coil, straighten the wire, cut to length, cold form, and optionally thread.

Videx is also offering Solid-Die, Single-Blow formers which can be used for either hot or cold forming.

Specifications:
Model & Specifications VRH-100 VRH-150 VRH-250 VRH-350
Heading tonnage 100 tons 150 tons 250 tons 350 tons
Thread range indented hex bolts M-8 to M-12
5/16” – 1/2”
M-8 to M-16
5/16” – 5/8”
M-10 to M-20
3/8” – 3/4”
M-12 to M-24
1/2” - 1”
Upset diameter range 8-16mm
5/16” – 5/8”
8-20mm
5/16” – 3/4”
10-24mm
3/8” – 1”
12-32mm
1/2” – 1¼”
Extrusion diameter range 8-32mm
5/16” – 1¼”
8-50mm
5/16” – 2”
10-60mm
3/8” – 2¼”
12-80mm
1/2” – 3”
Extrusion stroke 60mm 80mm 120mm 180mm
Minimum length 200mm
8”
250mm
12”
300mm
12”
300mm
12”
Maximum length 3,000mm
10’
4,000mm
12’
4,000mm
12’
4,000mm
12’

Bar-End Extrusion Machines

Bar-End Extrusion from Major to Pitch Diameter


The Extrusion machines extrude Cold-Drawn and Hot-Rolled (scaled) bars from major diameter to pitch diameter, allowing thread rolling of the bar ends without having to peel or turn the ends or remove the scale, the extrusion die breaks the scale and extrudes the bars to the pitch diameter, leaving a clean face that results in excellent thread quality.

The Extrusion machines can be either hand-fed or equipped with a magazine or operate automatically as part of a line of machines.

Hand-fed machines can feed headed parts and long parts as well.
The optional magazine can feed and eject short parts and medium-length parts.
Short-time extrusion stroke (seconds)

The Extrusion machines are available with higher tonnage ratings for upsetting and heading. The machines can be supplied with 1 or 2 stations with either open dies and closed dies and heading tonnage up to 400 tons.

Fully automatic machines from coil are available up to Ø25mm. The machines are equipped with oil drip or spray mist that applies extrusion oil around the bars before extruding.

Model (*) & Specifications VEM-20/40 VEM-30/60 VEM-60/120 VEM-80/160 VEM-100/200 VEM-150/300
Drawn Wire diameter range,
up to 700 N/mm² (100 kpsi)
8-24mm
5/16” - 1”
10-40mm
3/8” - 1½”
12-50mm
1/2” - 2”
16-62mm
5/8” - 2½”
19-76mm
3/4” - 3”
25-100mm
1” - 4”
Hot-Rolled Wire diameter range,
up to 700 N/mm² (100 kpsi)
8-19mm
5/16” - 3/4”
10-32mm
3/8” - 1¼”
12-40mm
1/2” - 1½”
16-50mm
5/8” - 2”
19-62mm
3/4” - 2½”
25-75mm
1” - 3”
Extrusion stroke 100/150mm
4”/6”
100/150mm
4”/6”
150/200mm
6”/8”
150/200mm
6”/8”
200mm
8”
200/250mm
8”/10”
Minimum length; Hand-Feed 100mm
4”
120mm
5”
120mm
5”
150mm
6”
175mm
7”
200mm
8”
Minimum length with Magazine 50mm
2”
60mm
2¼”
75mm
3”
75mm
3”
100mm
4”
125mm
5”
Maximum length Per request Per request Per request Per request Per request Per request

Straight & Cut Machines from coil Drawn
Hot-Rolled or Ribbed wire

High speed straight and cut machine, with or without chamfer



Videx VC machine are the ideal machine for straight and cut machine from coil, available with or without chamfer. The machine works from wire coil and is the ideal solution for small and large production batches and frequent change-over of wire diameters and lengths. The machine provides a clean Square Cut face with no burrs and very accurate cut length, an optional chamfer station is available. :

VC series; Mechanical cut, High Speed machines up to 1.5m (60”) long parts.
VC-MS series; patented Mechanical Servo machines; Unlimited length capacity.
VC-MSC; patented Mechanical Servo machines with chamfer station; Unlimited length capacity.
VC-S series; Ultra Hi-Speed machines for very short parts, up to 1,200 PPM.
VC-HR; Machines for Hi-Tensile wire, Stainless steel, and Precision medium and low carbon steel, additional Heavy Duty Feed boxes allow to operate Hot-Rolled wire, Deformed steel, Ribbed and Corrugated wire.


All models are equipped with:

  • Stainless Steel Track requiring No Adjustment when changing wire diameter.
  • Quick-Clamp positive stop assures length repeatability of ±0.1mm (0.004”).
  • Length change in seconds without dismantling parts. Optional digital length readout.
  • Quick-Change wire diameter using Preset straightener plugs and cut-off tooling.
  • Extended Length range; from 10mm (3/8”) long slugs to any length in one machine.
  • Practical Cut-Off speeds; 600 PPM in ø12mm (1/2”) & 250 PPM in ø25mm (1”).
  • Reciprocating Straightener (Equivalent to Flying Shear) with a combination of stationary and rotating dies to ensure better surface quality and faster change-over time.
  • AC speed controllers enable high production rate for any wire diameter & length.
  • Powerful air brakes assure better safety.
  • Maintenance-free machine. No hydraulics, No clutch, No wearing parts.

Specifications 10# models 20# models 25# models 30# models 35# models 35#/40# models
Thread range (max 700 N/mm²) M-4 to M-8 M-6 to M-12 M-8 to M-16 M-10 to M-20 M-12 to M-24 M-16 to M-33
Straight studs/Bent Bolt length 560mm/450mm 660/550mm 750/600mm 1000/635mm 1200mm/700mm 1500mm/1000mm
Thread Rolling die height 60mm 100mm 125mm 100/125mm 100/135/200/209mm 126/100mm
U-Bolt Production 60-150 PPM 90-120 PPM 63-250 PPM 23-150 PPM 60-150 PPM 60-150 PPM

Fully Automatic Bent Bolts Machine from Coil

Straight, cut, thread, bend. All-in-One Machine



Fully Automatic Bent Bolts Machine from Coil
Straight, cut, thread, bend. All-in-One Machine

From coil to completed product, the VAS machines are completely automatic machines and fully adjustable, allowing you to create limitless products on one machine. The machine will draw the coil, straighten it, cut it to the desired length, and thread it (one side or both), and bend it.

The VAS line can perform a variety of operations, that include cold forming operations such as thread rolling, and material removing operations, such as drilling, pointing, etc.

The parts are automatically transferred inside the VAS machine from one station to the other, and the outcome is a finished part, that does not require any additional operations.

The following operations can be performed on the VAS machine in any sequence:

  • Chamfer Cutting (pointing)
  • Chamfer Rolling
  • Thread and Form Rolling
  • Knurling
  • Extrusion of the ends before thread rolling
  • Collaring
  • Heading
  • Grooving
  • Drilling
  • Stamping
  • Bending
  • Flattening

Samples of parts that can be made on the machine:

  • Straight Studs, with threads on one or both sides.
  • Hanger Bolts, with one side wood screw thread and one side machine thread.
  • U Bolts, Eye Bolts, Anchor Bolts.
  • Hooks and Eye Bolts with Wood Screw Threads.
  • Truck and Trailer U Bolts with chamfers.
  • Weld Studs and other studs, Chamfered, Stamped, and Fully Threaded.
  • Chain Links with chamfered ends and blanks for Fully Threaded Stainless-Steel Rods.
  • Bicycle shafts, Shafts for Children's Toys.
  • Extruded Studs for Engines, Extruded U Bolts.

 

The main advantage of the VAS line is the capacity to perform any number and any combination of operations in one machine. Each operation is done in a separate station, so a few operations take place at any given time, but in separate locations, to keep the high production rate. The separation of operations makes the machine very easy to operate and reduces the risk of one operation affecting the other. The flow of parts is done internally, with no external conveyors. The finished parts eject from one side of the machine, at a rate of a minimum of 40-50 PPM (for chamfer cut parts) to 200 PPM, for rolled parts.

Models:

  • VAS: Straight Studs with threads on one end
  • VAS-D: Straight Studs with threads on one end or both ends
  • VAS-BH: Bent Bolts with threads on one end such as Eye Bolts and Anchor Bolts
  • VAS-DBH: Bent Bolts with threads on one end (Eyebolts) or both ends (U-Bolts)

Specifications:

Model & Specifications VAS-0 series VAS-10 series VAS-20 series VAS-25 series VAS-30 series VAS-35 series VAS-40 series
Thread size; up to 700 N/mm² M-2.5 to M-6
NC#4 to 1/4”
M-4 to M-8
NC#8 to 5/16”
M-6 to M-12
1/4” to 1/2”
M-8 to M-16
5/16” to 5/8”
M-10 to M-20
3/8” to 3/4”
M-12 to M-24
1/2” to 1”
M-16 to M-33
5/8” to 1-¼”
Standard length; Straight studs 250mm / 10”
200mm / 8”
560mm / 22”
450mm / 18”
660mm / 26”
550mm / 22”
750mm / 30”
600mm / 24”
1,000mm / 39”
635mm / 25”
1,200mm / 47”
700mm / 28”
1,500mm / 59”
750mm / 30”
Thread rolling die pocket 32mm 60mm 100mm 100-125mm (5”) 100-155mm (6-1/8”) 100-155mm (6-1/8”) 150-200mm (8”)
Minimum distance between threads 25mm / 1” 36mm / 1.42” 40mm / 1.58” 46mm / 1.81” 64mm / 2.5” 64mm / 2.5” 90mm / 3.5”
Production; Straight studs 100-200 PPM 80-160 PPM 60-240 PPM 60-150 PPM 50-200 PPM 50-120 PPM 45-180 PPM
Production; Bent parts 80-160 PPM 60-150 PPM 50-200 PPM 50-120 PPM 45-180 PPM 45-100 PPM 40-120 PPM
Max. distance between legs: 75mm (3") 150mm (6") 180mm (7") 250mm (10"_ 400mm (15") 450mm (17") 500mm (20")
Main motor 2.2 KW / 3 HP
1.5 KW / 2 HP
5.5 KW / 7.5 HP
4.0 KW / 5.5 HP
15 KW / 20 HP
7.5 KW / 10 HP
18 KW / 25 HP
11 KW / 15 HP
30 KW / 40 HP
18 KW / 25 HP
40 KW / 50 HP
30 KW / 40 HP
60 KW / 75 HP
75 KW / 100 HP
Floor space 2.2m X 0.8m
(7.2’ X 2.6')
2.3m X 1.0m
(7.5’ X 3.25')
3.3m X 1.1m
(11’ X 3.1')
4.0m X 1.3m
(13’ X 4.25')
4.7m X 1.5m
(15.4’ X 4.9')
5.2m X 1.6m
(17' X 5.2')
6.0m X 2.0m
(20' X 6.5')

Threaded Rods Bundling Machines

Separate, Count, Pack, All-in-One


Videx bundling machines automatically separate, count, and pack threaded rods.
Videx offers machines with up to 4,000mm (12ft) threaded rod bundling solutions. The bundling machines are simple, easy to operate, programable, and can easily handle M6 to M30 (1/4”-1 1/4”). Videx encourages our customers to use our cardboard packing solution to reduce plastic waste and help our environment.

  • The Bundling Machine performs the following operations:
  • Accept 1-2.5 tons bulk of threaded Rods, loaded by an overhead crane or forklift.
  • Loosen the bulk, Separate, and feed the Threaded Rods.
  • Count and Separate the Threaded Rods according to the preset quantity per thread size.
  • Transfer each bundle to the wrapping station.
  • Wrap the bundle by rope, by welded plastic strips or into a cardboard box/tube
  • Discharge the bundle into the finished bundle bin.
Specifications VSB-1000 VSB-3000 VSB-4000
Threaded Rod Range M-6 to M-30
¼” – 1¼”
M-6 to M-30
¼” – 1¼”
M-6 to M-30
¼” – 1¼”
Threaded Rod length 1,000mm (3') 3,000mm (9') 4,000mm (12')
Align accuracy in a bundle 10mm (3/8”) 10mm (3/8”) 10mm (3/8”)
Production Bundles/Hour Up to 200 Up to 150 Up to 150
Strap distance from edge Adjustable Adjustable Adjustable
Number of straps on each bundle Adjustable Adjustable Adjustable
Bulk Container weight capacity 1,000 Kg (2,200 lbs.) 2,000 Kg (4,500 lbs.) 2,500 Kg (5,000 lbs.)
Bulk Container length capacity 1,400mm (4.6') 3,400mm (11.2') 4,200mm 13.7')(

Ferrous Steel and Stainless Steel
Threaded Rod High-Speed Machine

High-Speed, Up to 4m (12’) Threaded Rod Length


Videx is offering fully automatic Threaded Rod lines for both Ferrous Steel and Stainless Steel.

The Stainless Steel line will draw the wire from rod, straighten, cut to length, thread by a 2-roll machine, wipe or wash the oil, create bundles of 5-100 pcs, strap by rope or plastic straps, and palletize the bundles on wooden palettes.

In the Ferrous steel lines, the threaded rods have to be galvanized and therefore have to be removed after thread rolling. After galvanizing, the thread rods should be fed into a bundling machine that can accept 2-ton bulks, square and count the bars, strap, and palletize.

Both lines are offered as single side lines or dual sidelines. The dual side lines are comprised of one dual-side straightening and cut machine that feeds two high-speed thread rollers, two washing machines, and one integrated bundling machine. The double sideline is an ideal solution for high-speed production of threaded rods, both for long and short batches.

The dual-side straightening and cut machine feeds and cuts wire at high speed and diverts the cut-to-length bars to the two sides of the machine, from where they are transferred into two hi-speed thread rollers that were specially designed to accept these bars and thread them at high speed.

The threaded bars are optionally diverted into two washing machines. After cleaning the bars are counted and arranged in bundles. The bundles are strapped and sent to a Palletizer that packs them on palettes.

This integrated line will double and even triple the production of any standard threaded rod line without any handling or operator intervention and will consume less floor space.

Each side of the dual-side machine is independently operated and controlled. If necessary, the machine can work on one side only when changing thread rolling dies on the other side, for example.

The machines are equipped with quick change-over features for bar diameter and length.

All the machines in the line are fully mechanical. There are no clutches or hydraulic components, so the line is quieter and more reliable, requiring minimal maintenance.

The cutting operation in the straightening and cut machine is performed by a rotating cam, driven by a heavy-duty automotive-type gear through a patented “servo” drive. The straightener reciprocates during cut-off (same principle as Flying Shear), so it does not damage the wire as it never twists on the wire in one place.

The Run-Off Guide of the straightening and cut machine is made out of stainless steel, requiring no adjustment when changing wire diameters within the machine range! The gate of the run-off guide is pneumatically operated; it is quiet and smooth and is well supporting the wire during cut-off, to assure a square cut face.

The positive stop location determines the part length. It is mounted on a carriage that rides along the run-off guide. There is no need to dismantle any part when changing the part length.

The straightening and cut-off machine in the line is controlled by the thread rollers on both sides and by the number of blanks waiting in the magazine to be thread rolled. The straightening and cut machine will slow down when there are too many parts in the magazine, and will eventually stop if the parts do not clear within a preset time, to avoid any breakage.

For customers who already have drawing machines, thread rollers, or palletizers Videx is also offering partial lines with a single-side or a double-side straightening and cut machine and a bar feeder.

Specifications VTR-1 (VTR-1-Double) VTR-2 (VTR-2-Double)
Thread range M-5 to M-12
NC#10 to 1/2”
M-14 to M-24
9/16” to 1”
Minimum length Standard: 1,000mm (3’)
Special-Short: 300mm (12”)
Standard: 1,000mm (3’)
Special-Short: 500mm (20”)
Maximum length models 3,000 / 4,000mm / 12’ 3,000 / 4,000mm / 12’
Mild Steel production rate; Single side 15-25 meters/minute 18-22 meters/minute
Mild Steel production rate; Double side 30-50 meters/minute 35-45 meters/minute
Stainless Steel production rate; Single side 11-13 meters/minute 10-12 meters/minute
Stainless Steel production rate; Double side 22-25 meters/minute 20-24 meters/minute
Floor space single side line, 3 meters 7.5m X 1.4m 8.5m X 1.5m
Floor space double side line, 3 meters 7.5m X 2.0m 8.5m X 2.2m

B7 Studs Machine from Bars & Coils

From Coils, Blanks or Bars; Fully Automatic Machines & Lines



The V-B7 line of machines is designed to Chamfer & Stamp Hi-tensile Studs (ie. B-7).

There are a few options of lines, fully automatic machine from coil to finished product, or from blanks.

Each model has capacity for a wide range of wire diameters and lengths. These CE safety-approved machines are easy to set and are low maintenance. They are designed and constructed for the production of small and medium size batches.

The heavy-duty chamfer heads produce a clean smooth chamfer and longer life of the chamfer tips. The chamfers are cut dry, at high speed, without lubricant, and the dry chips are then ejected out of the machine, keeping the work area dry and clean. Stamping can be single, or double-end.

The machines accept pre-cut blanks, which can be fed automatically by an external feeder, or by a hand-feed magazine.

When working from long bars, Videx offers a quick-change feed table, and a bar shear that will cut the bars to a precise length, and remove the bar ends to a recycle bin.

Working from coil is also possible, up to M-24 (1”).

An optional conveyor can be added, to feed the chamfered and stamped blanks into a thread roller, if required.


Weld-Studs Lines from Drawn Wire or Rebar Coils

Weld-Studs line from coil, Straighten, Cut, Chamfer,
Stamp, Drill, and Insert Flux Balls


Videx Weld-Stud line is a complete fully-automatic small factory for the production of Weld-Stud or B7 Studs from coil. The new line covers the wire diameter range of Ø12mm- Ø24mm and length of 250mm-2000mm (Ø1/2” to Ø1.1” and length range is 10”-6.5’). The machine is straightening wire from coil, cutting to length, chamfering, Stamping the customer’s logo, drilling, and inserting flux balls on one side.

The machine line will produce 20-30 weld studs per minute using a fully automatic and controlled process. Heading is optional on all models. Open-Die, 2-Blow, Cold-Header

Operation Sequence:

  • The wire is pulled from a powered Turn-Table or horizontal Uncoiler using two feed boxes.
  • The wire is straightened by a rotary straightener.
  • The straight wire hits the positive stop and is sheared by the Flying Shear through a closed quill and open knife, while supporting it, to ensure a square accurate cut.
  • An intermediate magazine accepts cut-to-length blanks.
  • The blanks are clamped and then chamfered and drilled with one tool, on one side.
  • A Stamp indents the far end with the company’s logo.
  • The bars are transferred to the next station, where a flux ball is pushed into the bore.
  • Heading of the weld studs is optional, to form a head.
  • Long Weld-Studs can optionally be packed in carton boxes.


Bars Impact Cutter

Hydraulic / Servo Automatic Impact Cutter


Available up to 90mm (3 1/2") diameter bars, the Impact Cutters are designed to cut medium and high-tensile bars. The machines are typically offered with optional in-line chamfer stations and bar feeders. The VIC models can also be equipped with a computer that calculates the number of parts that can be cut from each bar. Cut-to-length parts are diverted to one side of the machine, while short residual parts are directed to the backside and into a short parts bin (not supplied). A tight length tolerance of about ±0.1mm, measured between centers, is achieved because the bars hit a positive stop before cutting. The wire edge is square and accurate, as the wire is fully supported during the cut-off process. The cut-off is activated by a hydraulic impact piston, which ensures a good cut face even when processing mild steel. The run-off guide is reliable and easy to set, requiring no adjustments when changing wire diameters within the specified range. The wire slides between stainless steel bars and is supported by a bottom gate that opens during the cut-off operation. The positive stop can be positioned anywhere along the rails without the need to dismantle any parts. Cut-to-length bars accumulate in a magazine and are then transferred to the chamfer machine, where they can be chamfered on one or both ends.

  • Cut-off length, repeatability: ±0.1mm by using a positive stop.
  • The Impact cutter can work with Videx Bar Feeder or with any other bar feeder.
  • In Videx Bar Feeder the blanks are automatic centered with the cut-off quill, enabling a very quick change-over of wire diameters.
  • The bar is supported during the cutting operation, assuring a perfectly square cut face even when running mild steel.
  • Stainless steel run-off guide requires NO adjustment along a wide rrange of wire diameters.
  • Quick-Change cut-off tools; ideal for small batches.
  • Optional removal and sorting of the first & last parts of each bar into a separate short parts bin.
  • Computer console, allows entering the bar length & the required cut length. The machine will divert all the good parts to one side and the residual slug to the short parts bin on the other side.
  • Digital Length Readout (optional).
  • Compact Design.
  • Wide wire diameter range in each machine. Total wire diameter range between ø6.0mm and ø50mm.

 


Single/Dual Sided Thread Rollers

Magazine hand-fed single/dual sides (optional bending)



The Videx Controlled Start System revolutionizes thread rolling with innovative features designed for precision, efficiency, and reliability. Its wide hold-back finger synchronizes blank speed with rotary die speed, extending die life and ensuring superior thread quality with fewer feed jams. An AC Speed Controller enables optimized machine rates for any thread size, while optional hydraulic clamping allows micrometric pressure adjustments and quick setup replication. Additional features include a taper compensation system for parallel threads, a quick-change magazine for seamless diameter transitions, dual control panels for flexible operation, and a heavy-duty mechanical transmission with low maintenance and high durability. With these advancements, the Videx system ensures maximum productivity and exceptional results.

Available with single side threading, dual side, with or without bending..

Specifications VS-20-S/DS VS-25-S/DS VS-30-D/DS VS-35-D/DS
Thread range:
@ Up to 700 N/mm² T/S
@ Up to 1000 N/mm² T/S
M-5 to M-12
M-6 to M-16
M-5 to M-16
M-10 to M-20
M-6 to M-20
M-10 to M-24
M-10 to M-27
M-10 to M-24
Thread Rolling die height 80-100mm 100-127mm 100-155mm 100-200mm
Overall part length
(optional, extended length)
660mm
1000mm
750mm
1000mm
1000mm
1200, 1500mm
1200mm
1500-3000mm
Production rate [PPM] 50-200 45-180 40-160 35-140

Videx Thread Rolling Dies
Planetary & Flat Die

Videx Nitrated thread rolling dies are available for Videx machines and for all other planetary thread rollers. 

The dies are offered from a special steel, providing longer die life and less frequent change-over of dies.

HSS Nitrated dies are offered as well, for special applications.

Most standard inch and metric thread rolling dies for Videx machines are offered ex stock.

Videx is offering a complete manufacturing solution from one source, including the feed system, machine and dies.


Machine

Model

Rotary die 

Segment

Segment

Segment

Segment

Equivalent

# of

Keyway

 

 

ID (d)

OD (D)

Angle

Group I (t)

Group II (h)

to:

Seg.

 

Bearkat

KI-30

127

240

120

min

 

SSR-30

3

1/2"/13

Bearkat

KI-50

127

340

120

min

 

SSR-50 (GR-4)

   

Capelli

101

140

241.3

       

5

No

Capelli

106/108/206

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Crimela

RUL-T1

150

300

120 with cut-outs, Rotary with 4 holes

     

3

12

Crimela

RUL-T2

200

490

     

Square Segment

2

 

E.W.Menn

RW-3, RW5

40

120

90

1

 

GR-1

4

10

E.W.Menn

RW-8

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

E.W.Menn

RW-10

127

280

60

 

37

GR-3

3

1/2"

Fray

NF 1037/28591

133.35

225.25

       

3

1/2"

Grefe

2/4

60

150

     

slotted

3

18

Grefe

2/6

60

170

       

3

18

Hartford

PTR-1200

127

241.3

60

 

22.2

GR-2

4

1/2"

Hilgeland

SW0

40

120

         

12

Hilgeland

SW2

127

241.3

     

not GR-2

4

1/2"

Ingramatic

GR-1

40

120

90

1

 

GR-1

4

10

Ingramatic

GR-2

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Ingramatic

GR-3

127

280

60

 

37.6

GR-3

3

1/2"

Ingramatic

GR-4

127

340

120

min

 

SSR-50 (GR-4)

3

13

Izpe

SO

54

172

           

Izpe

SOE

54

190

           

Izpe

S1-ETR

127

241.3

     

seg L=175mm

3

24

Nedschroef

BS-2

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Nedschroef

BS-3, BS-4+C2

152.4

342.9

90

 

27

WAT-20

3

5/8"

Omega 

RR-3, RR-4

40

120

90

1

 

GR-1

4

10

Omega 

RR-6

127

241.3

90-120

2

   

3

1/2"-13

Omega

RR-10

127

280

60

 

37

GR-3

3

1/2"

Pressvit

R104

40

120

90

1

 

GR-1

4

10

Pressvit

R106/108

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Pressvit

R112

127

280

60

 

37

GR-3

3

1/2"

Prutton

75-1 (RTHD)

139.7

235

D.T.

         

Prutton

75-3K (RTHE)

139.7

241.3

72

min

   

5

No

Prutton

75-4 (RTHE)

139.7

235

90

min

   

4

1/2"

Prutton

75-4K (RTHE)

139.7

241.3

90

min

   

4

No

Prutton

75-5K (RTHE)

127

241.3

72

min

   

5

1/2"

Prutton

75-6 (RKE)

127

235

90

min

   

4

 

Prutton

75-6K (RKG)

127

241.3

90

min

 

V-10 (GR-2)

4

13

Prutton

75-7K (RKG)

127

241.3

120

min

     

13

Prutton

125-1/4/101 (RTHD)

266.7

393.7

D.T.

         

Prutton

150-4 (RTH)

190.5

304.8

90

min

   

4

1/2"

Prutton

150-6/7 (RKE/E)

178

304.8

90/120

min

   

4/3

1/2"

Prutton

155-1 (RTHE)

190.5

279.4

D.T.

         

Prutton

155-3/102 (RTHE)

190.5

304.8

72

min

   

5

 

Prutton

155-5 (RKE)

178

304.8

72

min

   

5

 

Prutton

200-1 (RTHD)

266.7

406.4

D.T.

         

Prutton

200-4 (RTHE)

266.7

406.4

90

min

   

4

 

Prutton

200-6 (RKE)

228.6

406.4

90

min

   

4

 

Prutton

200-6K (RKEE)

228.6

420

90

min

   

4

18

Prutton

200-7K (RKEE)

228.6

420

120

min

   

3

18

Prutton

300-810 (RTH10)

254

393.7

90

min

     

No

Prutton

300-820 (RTH20)

254

393.7

180

min

     

No

Prutton

300-910 (LRTH10)

254

444.5

90

min

     

No

Prutton

300-920 (LRTH20)

254

444.5

180

min

     

No

Prutton

400-7 (RKE)

266.7

495.3

120

5

     

20

Ruja

#5; Eagle V

127

241.3

90-120

min

 

WAT-10

   

Ruja

#6; Eagle IV

152.4

342.9

90

 

27

WAT-20

   

Ruja 

#`9; Eagle I

228.6

420

160

0-5

   

2

18

Ruja 

#`9; Eagle III

228.6

420

120

0-5

 

SSR-70

3

18

Ruja 

#10, 125

254

520

145

min

   

2

25.4

Sacma

RU2 TG

177.8

280

       

3

1/2"

Sacma

RU2 TG II

127

280

60

 

37

GR-3

3

1/2"

Sacma

SR-4

152.4

380

90-120

     

3-4

 

Sakamura

SSR-30

127

240

120

min

 

SSR-30

3

13

Sakamura

SSR-50

127

340

120

min

 

SSR-50 (GR-4)

3

13

Sakamura

SSR-50D

152.4

340

120

min

   

3

13

Sakamura

SSR-70

228.6

420

120

min

 

SSR-70

3

18

Sakamura

SSR-100

226.7

520

120

min

   

3

20

Sakamura

SSR-100-HD

266.7

520

120

min

 

SSR-100

3

20

Salvi

502/505/506

127

241.3

0

     

3-4

1/2"

Salvi

RB1

127

280

60

 

37

GR-3

3

1/2"

Saspi

RV-4

40

120

90

1

 

GR-1

4

10

Saspi

RV-12

127

304.8

           

Seny

D8 TRS

127

241.3

       

4

1/2"

Seny

RS12, D12-TRS

127

280

60

 

37

GR-3

3

1/2"

Sima

RAP-4

40

120

90

7.5

7.5

slotted

3

10

Sima

RAP-6

127

240

120

2

 

slotted

3

13

Sima

RAP-7

127

240

120

2

 

slotted

3

13

Sima

RAP-10/11/12

127

304.8

120

2

 

slotted

3

1/2"-13

Sima

RAP-16/20

228.6

419.1

120

5

 

slotted

3

18

Sima

RAP-25

228.6

419.1/420?

165

4

 

slotted

2

18

TLM

RS-6

40

120

90

1

 

GR-1

4

10

TLM

RS-8

127

241.3

90-120

     

3-4

1/2"

TLM

RS-12

127

280

60

 

37

GR-3

3

1/2"

TLM

RS-16

127

340

120

min

 

SSR-50 (GR-4)

3

13

Videx

V-00

40

120

90

1

 

GR-1

4

10

Videx

V-0

69.85

152.4

47

 

18

V-0

4

12

Videx

V-10, V-5

127

241.3

60

 

22.2

V-10 (GR-2)

4

1/2"

Videx

V-15

150

300

36

 

65.5

V-20

3

12

Videx

V-20

150

300

36

 

65.5

V-20

3

12

Videx

V-25

167.5

342.9

62

 

59

V-25

3

5/8"

Videx

V-30

228.6

419.1

65.5

 

72.5

V-30

3

18

Videx

V-35

228.6

419.1

100

 

72.5

V-35

2

18

Videx

VA-20-K

70

152.4

45

min

 

VA-20-K

6-8

bore

Waterbury

WAT-1P

127

241.3

120

3

 

slotted

3

1/2"

Waterbury

WAT-10

127

241.3

60

 

20.2

V-10 (GR-2)

4

1/2"

Waterbury

WAT-20

152.4

342.9

90

 

27

WAT-20

3

5/8